Cemwood

Cemwood

Cemwood comprises super lightweight wood chips that, through a patented manufacturing process, are mineralised using a high quality hydraulic binder. The effect of this is that surface of the wood chips and the texture within the wood grain are coated with a strengthening and preserving calcium silicate hydrate layer.

The characteristics of Cemwood as a natural material are enhanced through the mineralisation process, in particular Cemwood’s mechanical binding properties, durability, behaviour in fire and resilience. Cemwood is 100% fire retardant and is thus classified Bfl-s1 (EN 13501) – no mean feat for what is, at its core, a natural timber product.

Jump to Specifications >

As Stable and Secure as a Hydraulically Bound Fill

When load is applied to Cemwood, the combination of its woodchip grain and the mechanical properties imparted to it by the mineralisation process provide exceptional stability. The natural timber grain provides a comparatively large amount of surface area, and the calcium silicate coating provides a great degree of slip resistance. This keeps adjacent Cemwood chips robustly interlocked with each other at a minimum thickness of only 10 mm.

The mineralisation process also completely supresses water absorption – the swelling and shrinkage that is characteristic of wood products is non-existent. Cemwood is also completely resistant to fungal growth, rodents, insect infestation and rot.

Environmental Credentials

One cubic metre of Cemwood dry levelling product binds 95 kg of CO₂ This is the equivalent to a gas volume of 50,000 litres of CO₂.

Cemwood:

Datasheet

Product Specification:

Density:

320

kg / m³

Strength:

8.2

N / mm²

Delivery Format:

50

L

Grain Size:

1 – 5

mm

Fire Classification:

Bfl-s1

*

Thermal Conductivity (λ-value):

0.07

W / mK

* to EN 13501: 2007

Product Benefits:

  • The strength of stone enhances the natural properties of the graded wood chips.
  • Cemwood provides excellent airborne and impact sound insulation.
  • With a thermal conductivity of 0.07 W/mK, Cemwood enhances the thermal insulation of a floor. Approximately 50mm of Cemwood provides the equivalent amount of insulation as our Ideal ECO heating panels.
  • Cemwood emits no VOCs.
  • CO2 is bound during the manufacture of Cemwood.
  • Cemwood will not rot or host mould and does not swell when exposed to water.
  • Cemwood is comparatively lightweight which makes for a simpler installation where large volumes of the material must be brought in to a site with difficult access.

Product Specification:

Density:

320 kg / m³

Strength:

8.2 N / mm²

Delivery Format:

50 L

Grain Size:

1 – 5 mm

Fire Classification

Bfl-s1

Thermal Conductivity (λ-value):

0.07 W / mK

* to EN 13501: 2007

Product Benefits:

  • The strength of stone enhances the natural properties of the graded wood chips.
  • Cemwood provides excellent airborne and impact sound insulation.
  • With a thermal conductivity of 0.07 W/mK, Cemwood enhances the thermal insulation of a floor. Approximately 50mm of Cemwood provides the equivalent amount of insulation as our Ideal ECO heating panels.
  • Cemwood emits no VOCs.
  • CO2 is bound during the manufacture of Cemwood.
  • Cemwood will not rot or host mould and does not swell when exposed to water.
  • Cemwood is comparatively lightweight which makes for a simpler installation where large volumes of the material must be brought in to a site with difficult access.

Cemwood:

Installation Guide

01
Establish a reference datum and the required height of levelling compound.
01
Establish a reference datum and the required height of levelling compound.

01

02
Distribute levelling compound to the average height required and in lines to suit the width of the levelling guides.
02
Distribute levelling compound to the average height required and in lines to suit the width of the levelling guides.

02

03
Smooth the slate in the corners and in the parallel strips to the desired height using a smooth-edged trowel.
03
Smooth the slate in the corners and in the parallel strips to the desired height using a smooth-edged trowel.

03

04
The parallel levelling guides can now be installed on top of the strips of Cemwood, ensuring that they are level. The guides depicted feature an integral spirit level that simplifies this.
04 The parallel levelling guides can now be installed on top of the strips of Cemwood, ensuring that they are level. The guides depicted feature an integral spirit level that simplifies this.

04

05
Fill in the area between the parallel guides with further granules and then place the levelling rule on the parallel guides.
05
Fill in the area between the parallel guides with further granules and then place the levelling rule on the parallel guides.

05

06
Draw surplus slate granules into the empty area using the levelling rule.
06
Draw surplus slate granules into the empty area using the levelling rule.

06

07
In larger rooms, installation is simplified by the use of further parallel guides.
07
In larger rooms, installation is simplified by the use of further parallel guides.

07

08
After the levelling guides have been removed, ensure that the slate that formed their base is made level with the rest of the floor.
08
After the levelling guides have been removed, ensure that the slate that formed their base is made level with the rest of the floor.

08

09
Insulation panels should be used to walk on the levelling compound. The granules will not be displaced from their level when observing this. Once a uniform load is applied to the slate, it will mechanically bind together.
09
Insulation panels should be used to walk on the levelling compound. The granules will not be displaced from their level when observing this. Once a uniform load is applied to the slate, it will mechanically bind together.

09

Cemwood:

Case Study

Cemwood_Case_Studies001

01

Cemwood_Case_Studies002

02

Cemwood_Case_Studies003

03

Cemwood_Case_Studies004

04

Cemwood_Case_Studies005

05

Cemwood_Case_Studies006

06

Cemwood_Case_Studies007

07

Cemwood_Case_Studies008

08

Cemwood_Case_Studies009

09